Some of my 74 patents dealt with Wire & Cable Compounds.
During my time as Development Manager at BP Chemicals, I developed formulations on TPOs and partially crosslinked TPOs and PVC-based and non-PVC-based Thermoplastic Elastomers wire and cable compounds including for zero halogen and zero smoke applications and high voltage power cables, low voltage, oil-resistant and other electrical and electronic applications.
During my time as Technical Leader at PolyOne Corp. I developed proprietary TPOs and TPVs based on PP-EPR, PP-EPDM, HDPE-Plastomer, PP-NBR Alloys, NBR-PVC Alloys, and PP-SBR Alloys, and also for wire and cable customer companies to get into new markets including automotive, energy, underwater cables,
In my consulting business I have developed formulations for many different wire and cable compounds based on polyethylene, ethylene copolymers and polypropylene including based on peroxide, dynamic vulcanization and silane-grafted olefin-based moisture curing, providing technology for companies in the USA and other countries.
Compounds based on:
Polyethylenes like HDPE, LLDPE, LDPE, and XLPE (Crosslinked with Radiation, Peroxide and Moisture Curing)
Polypropylenes
Ethylene Copolymers like EVA, EBA, EMA, SEBS
TPOs, TPVs and other TPEs
PVC
Styrenics like ABS< SAN and their Alloys
Nylon & other Engineering Polymers,
Various Alloys like PVC-NBR, NBR-PVC,
Halogenated & Non-Halogenated FRs including Low / Zero Smoke Compounds
Performance Requirements:
Mechanical Properties like Tensile, Elongation, Flexibility / Stiffness, Hardness, Impact & Toughness, Bending, Resistance to Tear & Cracking
Surface Properties such as Gloss, Smoothness, Slipperiness, Adhesion,